Production Technologies:
Precision, Automation, Quality
Our Technological Approach
The excellence of Galvanoplastica products is built on technology. Robotic cells, automatic welding lines, 3D CAD software, and a problem-solving approach that starts from the very first drawing: this is how we transform metal wire into high-quality industrial components.
Galvanoplastica has always invested in technology as a strategic factor for differentiation. Over the years, the Poggibonsi facility has been equipped with increasingly advanced machinery, evolving from the artisanal production of the 1950s to the full automation of today’s plants, while preserving the ability to customize every product according to the customer’s requirements.
Our approach is based on problem-solving from the earliest stages of product development: we support the customer in the study, design, and production phases, becoming a technological partner rather than simply a supplier. This philosophy has enabled us to build recognized expertise in the market and become a technical reference for leading companies across various industries.
Our systems and technologies
3D CAD design
The production process always begins with digital design. We use professional 3D CAD software to develop three-dimensional component models, verify tolerances, simulate the bending process, and optimize the product before any machinery is set up.
This approach reduces development times, minimizes waste, and lowers prototyping costs.
Robotic welding cells
The core of Galvanoplastica’s production system consists of robotic welding cells equipped with the latest-generation anthropomorphic robots.
The lines are fully automated: from handling the semi-finished component to welding and unloading the finished part, every operation takes place without manual intervention, ensuring maximum dimensional accuracy and repeatability across large production runs.
CNC bending machines
For the production of more complex components or small batches, we use CNC bending machines that enable the creation of three-dimensional shapes with high precision.
Digital programming allows for rapid production changeovers, ensuring flexibility even for small-volume batches.
Wire cutting and straightening lines
The production process begins with raw metal wire, which is straightened and cut to the exact required length using dedicated automatic systems. Precision at this stage is essential to guarantee the quality of all subsequent operations.
Surface treatments
Galvanoplastica offers a complete range of surface treatments for metal wire components: electrolytic zinc plating, epoxy powder coating in various colours, decorative chrome plating, and anti-corrosion treatments for aggressive environments. Treatments are carried out either in-house or by certified partners.
Quality control
Quality control is managed entirely within the company. Every production batch undergoes dimensional and visual inspection before shipment. We use precision measuring instruments and standardized inspection procedures, in line with the specifications of our main customers.
Contact the Sales Department
Are you looking for an industrial partner capable of developing customized solutions, with proven technical expertise and large-scale production capacity?
Contact us for more information or fill out the form.
info@galvanoplastica.it
Tel. +39 0577 936327